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System Monitoring
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KEMOLO Freeze Dryer FD1000 Control Flow Chart
Vacuum level 1
-- Pa
Vacuum level 2
-- Pa
Auto Control(OFF)
Stop recording
Vacuum level 1
--
Pa
Vacuum level 2
--
Pa
| Compressor State | ||
|---|---|---|
| Parameter | Value | Unit |
| No | Alarm Content | Date | Time |
|---|---|---|---|
| No alarms recorded | |||
Recording: 0 entries
| Time | Shelf | Cond1 | Prod1 | Prod2 | Prod3 | IQF1 | OilSep | Vac1 |
|---|
🌡️ Drying Parameters
🔥 Heating Parameters
💨 Vacuum Parameters
❄️ Defrost Parameters
⚙️ Compressor Parameters
🔧 System Parameters
📐 Calibration
📋 Setpoints (DB1)
Drying Parameters
| Step | Temperature (°C) | Time (min) | Vacuum (Pa) |
|---|
Heating Parameters
| Parameter | Value | Unit | Action |
|---|
Vacuum Parameters
| Parameter | Value | Unit |
|---|
Auto Operation Setting
Setted Value
Measure Value
The current operation is adopted the recipe number of
1
The delay start time setting of compressor
25.000
S
Delay start time setting of freezer fan
25.0
S
Freezer temperature setting
-70.0
°C
19.4
°C
The lowest temperature setting of vapor condenser
-35.0
°C
The delay start time setting of compressor
10.000
S
The delay start time setting of roots pump
25.000
S
If the vacuum level is ≤ the setted value, heating will be started automatically
90.0
Pa
39925.5
Pa
If the vacuum level is > the setted value, heating will be stopped automatically
150.0
Pa
📝 Bütün değerlere tıklayarak düzenleyebilirsin.
DB23 recipe 1 bloğu. Değerler HMI'da anında yansır.
Defrost Parameters
| Parameter | Value | Unit |
|---|
Compressor Parameters
| Parameter | Value | Unit |
|---|
System Parameters
| Parameter | Value | Unit |
|---|
Calibration (DB47)
| Sensor | Offset | Unit |
|---|
Setpoints / Recipe (DB1)
| Parameter | Value | Unit | Action |
|---|
Final Stage Control
| Parameter | Value | Unit |
|---|
Attention: wait for 10 minutes to restart, if the compressor failure or shutdown.
PW1
PW2
feedback
feedback
CR1
CR2
Oil inlet solenoid valve
Intercooling Solenoid Valve
Oil heating
Compressor outlet valve
Loading
Unloading
0%
Compressor low pressure
Dual unit full load operating pressure setting
-0.2
Bar
Single unit energy-saving full-load operation pressure setting
-0.4
Bar
Single unit energy-saving partial load pressure setting
-0.6
Bar
⚙️
Compressor 1 total running time
696hours
25minutes
20
The accumulated time of this startup
0minutes
The accumulated time of this shutdown
559minutes
Delay time of compressor
shutting down protection
20
shutting down protection
🔧
🧂
⚠️ Attention: wait for 10 minutes to restart, if the compressor failure or shutdown.
Compressor 2 Status
Loading
Unloading
0%
Vacuum level 1: -- Pa
In Electric Heating Mode
Accumulated running time of vacuum
0 hour 0 minute 0
Vacuum level 1
--
Pa
🔧⏳
The maintenance period of the vacuum pump is due, please deal with it in time!
🔴 Recording
🗑️ Delete historical data
📊 Historical data convert to Excel file
⏰ Correct time
📈 Historical curve
📋 Historical data report
🌡️ Compressor parameter graph
Information
The U disk, to copy the data, must be FAT32 file format, otherwise, it cannot be read. Start record by pressing the "Recording", when production. The button will be in green.
The U disk, to copy the data, must be FAT32 file format, otherwise, it cannot be read. Start record by pressing the "Recording", when production. The button will be in green.
🔍+ Zoom in
🔍- Zoom out
↺ Original
📖 Curve description
Historical data report
| # | Date | Time | Cond T | Shelf T | Prod T1 | Prod T2 | Prod T3 | Vac 1 | Vac 2 |
|---|
Compressor temperature historical curve
Compressor oil temperature
Compressor exhaust temperature
Heating mode selection and setting
Heating mode selection
Constant heating
Heating source selection
🔥
Constant heating setting
Enter
Step heating setting
Enter
Preheat parameter setting of automatic control
Enter
Constant heating temperature setting
150.0120.090.060.030.00.0
60.0
🔴 Setted heating temperature (°C)
22.5
🟢 Current heating temperature (°C)
Help
The process of constant heating is automatically controlled. The setted temperature is on the left and current temperature is on the right. Constant heating is like a ramp and keeping heating after reached the setted temperature.
Setpoint:
The process of constant heating is automatically controlled. The setted temperature is on the left and current temperature is on the right. Constant heating is like a ramp and keeping heating after reached the setted temperature.
Setpoint:
DB1.DBW2 · Tıklayarak düzenle.
Step heating setting
Recipe: 1
Name: dilim
| Step | Heating time (min) | Heating temp (°C) |
|---|
Current heating temperature
22.6
°C
Defrost parameter settings
Defrost Mode Selection:
🔑
💧 Water Defrost
Water Defrost Mode Parameters Configuration → Enter
Steam Defrost Mode Parameters Configuration → Enter
Defrost Control Setting
Defrost water inlet time test
Defrost water inlet time
20
Minutes
⚙️
0
Minutes
0
S
Defrost water holding time
120
Minutes
Defrost water outlet time test
Defrost water outlet time
10
Minutes
⚙️
0
Minutes
0
S
Note: The manual test function is to help you set the time for automatic water inlet and drain more accurately and
conveniently. When the defrost water inlet valve is opened, the water will continue to flow until it is observed that the water is
sufficient, and then manually close. And fill the accumulated time in the parameter setting as defrost water inlet time and
defrost water drain time.
⚠️ Defrost time değerlerinin PLC adresleri henüz haritalanmadı (HMI internal register olabilir). Tıklayıp değiştirince şimdilik yazma gitmez — HMI'da değeri değiştirirken dashboard logunu izle, adresi bulalım.
Setting the pressure protection in the heating pipe
| Parameter | Value | Unit |
|---|
0.2
Bar
Auto-valve setting 1
| Whether the sensor signal setting is detected | The maximum time to detect the fully open position of the electric valve | Current time after open |
|---|
The electric valve will be alarmed and closed, if no sensor feedback signal is detected, after the set time is exceeded.
Auto-valve setting 2
| Whether the sensor signal setting is detected | The maximum time to detect the fully open position of the electric valve | Current time after open |
|---|
The electric valve will be alarmed and closed, if no sensor feedback signal is detected, after the set time is exceeded.
Vacuum system parameter setting
| Parameter | Time Setting | Unit | Current Time | Unit |
|---|
Refrigeration system parameter settings
Oil temperature heating control of oil separator
Oil heating:
OFF
| Parameter | Value | Unit |
|---|
--
°C
Intercooling control parameter
Intercooler 1
--
Bar
Intercooler 2
--
Bar
| Parameter | Value | Unit |
|---|
Operation mode selection:
🔀
Auto Mode
✅ DB35.DBX0.0
Auto Operation Setting
Enter
Heating Setting
Heating Setting
Defrost Control Setting
Enter
Blower defrost time setting
Enter
Setting the pressure protection in the heating pipe
Enter
Auto-valve setting
Enter
Vacuum system parameter setting
Enter
Refrigeration system parameter settings
Enter
⚠️ Caution! Auto operation is prohibited during manual operation. Manual operation is prohibited during auto operation. But it can be transferred to manual operation, when auto operation gets stopped, all output point is stopped the same time.
📋 Proses Kayıtları
| ID | Makina | Ürün | Başlangıç | Bitiş | Süre | Nem | Durum | İşlem |
|---|---|---|---|---|---|---|---|---|
| Yükleniyor… | ||||||||